What is a hydraulic shock? Causes of hydraulic shock in pipes
Hydraulic shock in pipelines representsthe instantaneous pressure jump. The drop is associated with a sharp change in the velocity of the water flow. Further we learn in more detail how a hydraulic shock occurs in pipelines.
The main error
Wrongly considered a hydraulic shockthe result of the filling of the liquid in the piston space in the engine of the corresponding configuration (piston). As a result, the piston does not reach the dead center and starts squeezing the water. This, in turn, leads to engine failure. In particular, to the break of the rod or connecting rod, the breakage of the studs in the cylinder head, the rupture of the gaskets.
Classification
In accordance with the direction of the pressure jump, the hydraulic shock can be:
- Positive. In this case, the increase in pressure occurs due to a sharp turn on the pump or shutting off the pipe.
- Negative. In this case, we are talking about the pressure drop due to the opening of the damper or the pump off.
In accordance with the time of wave propagation and the period of overlapping of the gate valve (or other shut-off valves) during which a hydraulic shock was generated in the pipes, it is divided into:
- Direct (full).
- Indirect (incomplete).
In the first case, the front of the formed wavemoves in the direction opposite to the original direction of the water flow. Further movement will depend on the elements of the pipeline, which are located before the closed valve. It is likely that the front of the wave will pass repeatedly direct and reverse direction. With an incomplete hydraulic impact, the flow not only can begin to move to the other side, but also partially pass further through the valve if it is not closed to the end.
Effects
The most dangerous is positivehydraulic shock in the heating system or water supply. If the pressure drop is too high, the line may be damaged. In particular, longitudinal cracks appear on the pipes, which subsequently leads to a split, a breach of the tightness in the stop valves. Because of these failures, the water supply equipment begins to fail: heat exchangers, pumps. In this regard, hydraulic shock must be prevented or reduced its strength. The water pressure becomes maximum during the braking of the flow when all the kinetic energy is transferred to the work of stretching the walls of the main and compressing the column of liquid.
Research
Experimentally and theoretically studied the phenomenon in1899. Nikolai Zhukovsky. The researcher identified the causes of the hydraulic shock. The phenomenon is due to the fact that during the closure of the main line, which is the flow of liquid, or when it is quickly closed (when the dead-end channel is connected to a source of hydraulic energy), a sudden change in the pressure and speed of water is formed. It is not simultaneously along the entire pipeline. If in this case to make certain measurements, it can be revealed that the change in speed occurs in direction and magnitude, and pressure - both in the direction of decrease, and the increase relative to the initial. All this means that the oscillatory process takes place in the main line. It is characterized by a periodic decrease and an increase in pressure. This entire process is characterized by transience and is caused by elastic deformations of the liquid itself and the walls of the tube. Zhukovsky proved that the speed with which the wave propagates is directly proportional to the compressibility of the water. The value of the deformation of the pipe walls is also important. It is determined by the modulus of elasticity of the material. The speed of the wave depends on the diameter of the pipeline. A sharp pressure jump can not occur in a line filled with gas, since it compresses quite easily.
Process Flow
In an autonomous water supply system, for examplea downhole pump can be used to create pressure in the mainline. Hydraulic shock occurs when a sudden stop of fluid consumption - when the crane is closed. The water stream that made the traffic along the highway is unable to stop instantly. The pillar of liquid inertia cuts into the water "dead end", which was formed when the crane was closed. From the hydraulic shock relay in this case does not help. It just reacts to the jump by shutting down the pump after the tap is closed and the pressure exceeds the maximum value. The shutdown, like stopping the water flow, is not instantaneous.
Examples
You can consider a pipeline with a constantpressure and movement of a fluid of a permanent nature, in which the valve was suddenly closed or the valve was suddenly closed. In a downhole water supply system, as a rule, a hydraulic shock occurs when the return gate element is located higher than the static water level (by 9 meters or more) or has a leak, while the next higher pressure valve keeps the pressure. In either case, partial discharge occurs. In the next pump start, high-speed water will fill the vacuum. The liquid collides with a closed check valve and a stream above it, causing a pressure surge. As a result, a hydrostatic shock occurs. It contributes not only to the formation of cracks and the destruction of compounds. If there is a pressure jump, the pump or motor (or sometimes both at once) is damaged. This phenomenon can occur in systems of volumetric hydraulic drive, when a spool valve is used. When the spool is closed by one of the fluid injection channels, the processes described above occur.
Protection against hydraulic shocks
The force of the jump will depend on the flow velocity up toand after blocking the highway. The more intense the movement, the stronger the impact when a sudden stop. The speed of the flow itself will depend on the diameter of the main line. The larger the cross section, the weaker the motion of the liquid. From this it can be concluded that the use of large pipelines reduces the likelihood of a water hammer or weakens it. Another way is to increase the duration of the overlapping of the water pipe or the pump. For the gradual overlapping of the pipe, gate-type shut-off elements are used. Specially for pumps, soft start kits are used. They make it possible not only to avoid water hammer during the process of switching on, but also significantly increase the operating life of the pump.
Compensators
The third option involves the use ofdamper device. It is a membrane expansion tank, which is able to "quench" the resulting pressure jumps. Hydraulic hammer compensators work according to a certain principle. It consists in the fact that in the process of increasing pressure, the piston moves the liquid and compresses the elastic element (spring or air). As a result, the shock process is transformed into an oscillatory process. Due to the dissipation of energy, the latter decays rapidly enough without a significant increase in pressure. The compensator is used in the filling line. It is charged with compressed air at a pressure of 0.8-1.0 MPa. The calculation is carried out approximately, in accordance with the conditions for absorbing the energy of the moving water column from the filling tank or accumulator to the compensator.