Machines for the production of slag blocks. Equipment for the production of cinder blocks

Profitability of production of constructionmaterial for masonry walls and ceilings to a large extent depends on the cost of raw materials. Traditional bricks and solid blocks represent a group of the most expensive material, which is supported by rather high technical and operational qualities. But there will always be a consumer ready to buy a less attractive product, but a cheap product. This can also explain the high rates with which equipment for the production of slag blocks and similar in construction materials characteristics are distributed. With small investments, the manufacturer receives construction components that provide good thermal conductivity and tolerable indicators of durability.

Manufacturing technology

The manufacturing process involves the implementation of threemain stages. The event begins with the formation of a concrete mixture, which must include cement, water, as well as screenings or other waste from production activities. At this stage it is important to correctly use plasticizing additives. The hardness of the solution will depend on the fillers in the future. In the second stage, a machine is used to produce cinder blocks, which, by physical effort, performs a thorough kneading of the obtained mass and unloads portions of the solution into special molds. Here, the vibropressing machine comes into operation, which carefully tambles the hard mass placed in the molding zone. It should be noted that after the removal of the machine, the solution in the form of a block must retain its shape. Usually, to achieve this result, manufacturers add binders such as relaxaxol and fulerone. At the final stage, the blocks become frozen, after which they are stacked on special racks.

Form for cinder block

Since the geometry and the future kind of cinder blockdepend on the forms used, you should pay special attention to this tool. Manufacture of such cells can be from any handy material - in particular, it can be wood or metal. The main thing is that in the process of vibrocompression the machine for the production of cinder blocks does not damage the frame. Externally, the finished shape resembles an open box with a bottom and four walls. As a rule, one block corresponds to one element, but in order to save material, it is possible to organize sections with several compartments.

As for the sizes, it is better to usetypical parameters of the building block - 40 x 20 x 20 cm. Also for the formation of voids, it is necessary in each cell to provide a cylindrical blank that will fill the space in the workpiece. For the replacement function, any element that does not damage the machines for the manufacture of cinder blocks in the course of tamping is suitable. Usually, glass bottles with thick walls are used for this.

Basic equipment for production

The traditional composition of a complete lineThe construction of the cinder block includes a concrete mixer, a vibrating unit and a press. Shovels, wheelbarrows and molds are also used as auxiliary equipment. The machine for mixing concrete prepares the mixture for further shaping, the vibrating machine performs the compaction of the solution structure, and the pressing unit directly assembles the block. The listed machines for the production of slag blocks can be used separately or as a universal multi-tasking installation. Usually the first scheme is used in series production, as it allows high-quality production of high-quality products. True, for operation and maintenance of individual units more space is required.

Mini-machine for cinderblocks

In this case we are talking about mobile stations,which are a compact production line for the production of slag blocks and other building materials with a similar shape and structure. Some modifications work from a normal 220 V power grid, so by and large the operation of the equipment is possible in a private home. As part of the complex, small machines are provided for the manufacture of slag blocks, each of which performs its task - kneading mortar, vibrocompression, laying and forming. Despite the modest size, these lines usually provide an ergonomic part of the supply of blocks, eliminating the need for special pallets and shelving.

Homemade equipment

Implement a production site forcinderblock can and by own strength. For example, with the help of sheet metal, electric motor and welding machine, it is possible to produce an aggregate that can perform the function of a vibratory press. The fact is that for this type of operation does not require high power, as in the case of factory hydraulics. A vibrating effect will be provided by the engine, which can be placed on a rubber platform and fixed to a metal structure. The rest of the machines for the production of slag blocks can be replaced with manual force. For example, kneading can be done with shovels, and setting in a mold is realized by containers of appropriate size. Of course, it is not necessary to speak about the high quality of the products obtained at such capacities, but for a particular application of cinderblocks in small volumes, this option justifies itself.

Conclusion

If we compare manufacturing technologyslag block with the methods of creating a brick, the benefit will be obvious. Another question is how feasible is the construction of houses made of such material? As practice shows, professional equipment for the production of slag blocks forms elements with optimal density and rigidity indexes. In order to increase the reliability of the builders, they also provide for the presence of metal fittings. As a result, according to the criteria of strength, insulation and affordability, the cinder block can be considered as one of the best building materials. However, these advantages are overshadowed by the unsatisfactory ecology of additives that producers contribute to the composition of the material.